Change language
|
ROCHEM Fyrewash Ltd
5-6 Sun Valley Business Park
Winnall Close, Winchester
Hampshire
SO23 0LB
ROCHEM Fyrewash Inc
23707 West Hardy Road
Spring
Texas
77373
08.27.25
are essential to keeping industrial operations running smoothly. When your process compressor fails,, from lost revenue, expensive repairs or replacements, and added labor costs.
In this post, we’ll take a look at the most common causes of process compressor failures and how to prevent them, helping you avoid unnecessary expenses and stressful downtime.
In , process compressor failures can be extremely disruptive due to the highly demanding operating conditions. The main causes include:
in the gas itself cause corrosion, erosion, and fouling. Lubricants can also contribute to over time.
Over time, process compressors experience natural wear. High pressures and corrosive gases deform valves and corrode surfaces. Seals degrade from extreme temperature changes and chemical corrosion. Bearings can fail from misalignment or insufficient lubrication, often leading to vibration and eventually rotor damage.
Thermal stress may result from overloading, ineffective heat dissipation, or blocked coolers.
Like most equipment, process compressors are vulnerable to power surges and cuts, especially in offshore environments. It’s also essential that sensors are working correctly and give accurate readings as any issues may result in sub-optimal operating conditions or delayed shutdowns due to unreported problems.
Many process compressor failures are avoidable and linked to human error. Examples include:
Fortunately, there are proven steps you can take to reduce the risk of process compressor failure. While some measures may require a small upfront investment, the long-term savings are substantial.
At Rochem, we’ve specialized in and for over 40 years. Our solutions help worldwide keep their equipment running efficiently and avoid costly, unplanned shutdowns.
With our help, by implementing regular on-line cleaning with our and industry-leading , you can keep your process compressors operating at peak performance while extending their service life. If you’re interested in how we help our customers, read a recent case study here.
While compressor failure can happen for many reasons, fouling doesn’t have to be one of them. If you’re ready to protect your equipment and safeguard your bottom line, we’re here to help.
today to discuss process compressor washing solutions tailored to your site.
Post written by Martin Howarth
An extensive knowledge of mechanical and electrical engineering together with hands on experience with gas turbines provides a bedrock for his work at Rochem.
